Rucca IDS Inline Disperser Enables Efficient Preparation of Low-Dimensional Carbon Nanomaterials
Breaking Through the Bottleneck of Lithium Battery Anode Materials! Rucca IDS Inline Disperser Enables Efficient Preparation of Low-Dimensional Carbon Nanomaterials
With the rapid advancement of lithium-ion battery technology, low-dimensional carbon nanomaterials (such as graphene and carbon nanotubes) have emerged as star candidates for next-generation anode materials due to their high specific capacity, fast-charging performance, and long cycle life. However, achieving uniform dispersion, controllable structure, and scalable production of these materials has remained a persistent challenge in the industry.
The Rucca IDS Inline Disperser, with its cutting-edge dispersion technology and intelligent process design, provides an efficient solution for the preparation of low-dimensional carbon nanomaterials, empowering battery manufacturers to achieve technological breakthroughs!
Why Do Low-Dimensional Carbon Nanomaterials Need the Rucca IDS Inline Disperser?
Nanoscale Dispersion, Unleashing Material Potential
The performance of low-dimensional carbon materials heavily depends on single-layer/single-tube dispersion effectiveness. The Rucca IDS employs ultra-high-pressure shear and multi-stage flow channel design, instantly breaking up agglomerates (particle size D90 < 200nm), improving efficiency by 5x compared to traditional mixing methods, and fully activating the conductive network of graphene and carbon nanotubes.
Inline Continuous Production, Revolutionizing Batch Limitations
Traditional batch processes suffer from poor consistency and low capacity. The IDS series connects directly to pipeline production lines, enabling continuous operation from material input to dispersion, increasing capacity by 80%, and perfectly meeting the demands of large-scale anode material production (10,000-ton level).
Zero-Pollution Process, Ensuring Material Purity
The sealed design prevents external contamination, while specially crafted chamber materials avoid the introduction of metal impurities, meeting the stringent requirement of Fe, Cu, and other content < 1ppm for lithium battery materials.
Application Scenarios: Tackling Four Major Pain Points in Lithium Battery Anodes
�� Graphene Conductive Slurry – Achieves stable dispersion of graphene within 10 layers in just 3 minutes, reducing resistivity by 40%.
�� Carbon Nanotube Conductive Agents – Overcomes the "tangling and agglomeration" challenge, maintaining an aspect ratio retention rate > 95% after dispersion.
�� Silicon-Carbon Composite Anodes – Ensures uniform mixing of nano-silicon and carbon-based materials, reducing volume expansion by 60%.
�� Solid-State Electrolyte Interfaces – Achieves molecular-level mixing of carbon materials and Li salts, increasing ionic conductivity by 2 orders of magnitude.
Rucca Technology innovatively proposes a "Physical-Chemical Synergistic Modification" technical approach. Leveraging core equipment such as inline dispersers, bead mills, and high-shear emulsifiers, combined with the organic chemical modification expertise of the company’s Ph.D. team, the following breakthroughs have been achieved:
With the rapid advancement of lithium-ion battery technology, low-dimensional carbon nanomaterials (such as graphene and carbon nanotubes) have emerged as star candidates for next-generation anode materials due to their high specific capacity, fast-charging performance, and long cycle life. However, achieving uniform dispersion, controllable structure, and scalable production of these materials has remained a persistent challenge in the industry.
The Rucca IDS Inline Disperser, with its cutting-edge dispersion technology and intelligent process design, provides an efficient solution for the preparation of low-dimensional carbon nanomaterials, empowering battery manufacturers to achieve technological breakthroughs!
Why Do Low-Dimensional Carbon Nanomaterials Need the Rucca IDS Inline Disperser?
Nanoscale Dispersion, Unleashing Material Potential
The performance of low-dimensional carbon materials heavily depends on single-layer/single-tube dispersion effectiveness. The Rucca IDS employs ultra-high-pressure shear and multi-stage flow channel design, instantly breaking up agglomerates (particle size D90 < 200nm), improving efficiency by 5x compared to traditional mixing methods, and fully activating the conductive network of graphene and carbon nanotubes.
Inline Continuous Production, Revolutionizing Batch Limitations
Traditional batch processes suffer from poor consistency and low capacity. The IDS series connects directly to pipeline production lines, enabling continuous operation from material input to dispersion, increasing capacity by 80%, and perfectly meeting the demands of large-scale anode material production (10,000-ton level).
Zero-Pollution Process, Ensuring Material Purity
The sealed design prevents external contamination, while specially crafted chamber materials avoid the introduction of metal impurities, meeting the stringent requirement of Fe, Cu, and other content < 1ppm for lithium battery materials.
Application Scenarios: Tackling Four Major Pain Points in Lithium Battery Anodes
�� Graphene Conductive Slurry – Achieves stable dispersion of graphene within 10 layers in just 3 minutes, reducing resistivity by 40%.
�� Carbon Nanotube Conductive Agents – Overcomes the "tangling and agglomeration" challenge, maintaining an aspect ratio retention rate > 95% after dispersion.
�� Silicon-Carbon Composite Anodes – Ensures uniform mixing of nano-silicon and carbon-based materials, reducing volume expansion by 60%.
�� Solid-State Electrolyte Interfaces – Achieves molecular-level mixing of carbon materials and Li salts, increasing ionic conductivity by 2 orders of magnitude.
Rucca Technology innovatively proposes a "Physical-Chemical Synergistic Modification" technical approach. Leveraging core equipment such as inline dispersers, bead mills, and high-shear emulsifiers, combined with the organic chemical modification expertise of the company’s Ph.D. team, the following breakthroughs have been achieved:
- High Solid Content Slurry: The inline dispersion system, paired with grafting modification technology, enables stable suspensions with solid content > 50%.
- Organic/Inorganic Composites: Optimizes interfacial compatibility through functional group design, such as uniform compounding of graphene-silicon anode materials.
