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IDS-inline-dispersing-system: a tool to solve the problem of dust pollution in coating plants



IDS-inline-dispersing-system: a tool to solve the problem of dust pollution in coating plants

In the process of coating manufacturing, dust pollution is a problem that has plagued enterprises for a long time. In order to solve this problem, Rucca Group launched the IDS-inline-dispersing-system, which has become the standard equipment on the production line of dozens of enterprises, and has brought significant benefits to enterprises.
The IDS-inline-dispersing-system is a equipment composed of powder feeding, efficient dispersing and grinding three modules. Among them, the powder feeding module can realize automatic bag opening and automatic metering, the efficient dispersion module ensures the uniform distribution of materials, and the grinding module can achieve fast and accurate grinding effect. By adding a feeding station, or directly from the silo, ton bag, hopper, bag, bucket and other dust-free powder absorption, the system can effectively solve the problem of dust pollution facing the coating plant. According to the feedback of the manufacturer, the powder absorption speed of the system is very fast, in the case of solid content up to 50%, the powder absorption speed can reach 145kg/min. This efficiency improvement is undoubtedly a big benefit for coating factories. In the example of dispersed white ink, the traditional grinding process is to mix the dispersing machine first, after two grinding, in order to achieve the standardized control of the fineness of the white ink (not more than 15 microns), the grinding process is more complicated. And Rucca Group this product not only in the grinding process is not limited to the traditional, its grinding rate is not the same. White ink in the IDS online dispersion machine one-time grinding, fineness can reach 23 microns, and finally just in the sand mill at a speed of more than 1000kg/h fast grinding, the same is a step in place to achieve fineness of no more than 15 microns acceptance standards.
In addition to the innovation in the grinding process, the integrated feed dispersion grinding system also unlocks a new function -- chemical resin. The online dispersion of the resin with IDS does not require a reactor, and 3-5 tons of resin can be completed in less than 1 hour, greatly improving efficiency. The improvement of this process not only improves the production efficiency, but also reduces the production cost, and brings more economic benefits to the coating factory. The emergence of the integrated feed dispersion grinding system not only solves the dust pollution problem faced by the coating factory for a long time, but also improves the production efficiency and product quality. The improvement of this process and the upgrading of equipment have injected new impetus into the sustainable development and competitiveness of the coating plant.
Equipment to improve the grinding and dispersion process of various pigments, fillers, resins and functional auxiliaries. The equipment system with less dust pollution, high dispersion efficiency and good grinding effect is undoubtedly the first choice of these enterprises.

 

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