Rucca DF Bead Mill --- Release 100% Efficiency for Every Drop of Pesticide
In the field of pesticide formulations, suspension concentrate have become one of the mainstream formulations of modern pesticides due to their advantages of environmental safety, low cost, and convenient use. To process solid raw materials into a stable suspension system with an average particle size of only 3 microns, the performance of the bead mill directly determines the product quality and production efficiency. The DF series bead mill independently developed by Shanghai Rucca Mechanical&Electrical Technology Co., Ltd., and reshaping the industry standard for pesticide suspension production with revolutionary technological innovation.
###1、 The core pain points and breakthrough path of suspension concentrate production
Traditional bead mills often face three major technical bottlenecks in the production of pesticide suspensions:
One is that dynamic separators can easily cause the grinding medium to break, leading to product contamination;
Secondly, limited flow leads to low single machine production capacity;
Thirdly, the wide particle size distribution affects the stability of the formulation.
The Rucca DF series bead mill has achieved a comprehensive breakthrough from equipment structure to process performance through the "trinity" innovation of static screen separation system, turbocharged discharge structure, and high-energy density chamber design.
###2、 Industrial Demonstration of Performance Doubling
On a production line in Jiangsu with an annual output of 20000 tons of suspension concentrate, the DF-100 bead mill has demonstrated astonishing efficiency advantages. Compared to commonly used equipment in the industry:
-Single machine production capacity, increased by 220% compared to ordinary equipment
-Energy consumption level significantly reduced, with an energy-saving rate of 40%
-Particle size control, batch stability of D90 ≤ 2 μ m reaches 98.7%
-7 years of continuous operation, with no malfunctions or repairs.
###3、 The driving force behind industry transformation
With the development of water-based and nano based pesticide formulations, Rucca is promoting the research and development of the third generation of intelligent bead mills. The DF-MAX series in the experimental phase has achieved:
-Intelligent system control: reducing manual errors
-Adaptive Grinding System: Automatically adjust parameters based on material rheological properties
-Nano level processing capability: achieve particle size of suspension agent below 200nm
At present, Rucca Equipment has served nearly a hundred pesticide companies including Syngenta, Yangnong Chemical, Hailier, etc. In overseas markets such as Southeast Asia and South America, Chinese pharmaceutical companies using Rucca equipment are gradually breaking the technological monopoly of multinational corporations. From equipment suppliers to process innovation partners, Rucca is redefining the production paradigm of pesticide suspensions. Under the dual drive of stricter environmental regulations and upgraded formulations, this value creation centered on technological innovation is helping Chinese pesticide companies gain new advantages in global market competition. For formulation companies that pursue production efficiency and product quality, choosing to cooperate with Rucca is not only about purchasing equipment, but also acquiring future oriented production capabilities.
###1、 The core pain points and breakthrough path of suspension concentrate production
Traditional bead mills often face three major technical bottlenecks in the production of pesticide suspensions:
One is that dynamic separators can easily cause the grinding medium to break, leading to product contamination;
Secondly, limited flow leads to low single machine production capacity;
Thirdly, the wide particle size distribution affects the stability of the formulation.
The Rucca DF series bead mill has achieved a comprehensive breakthrough from equipment structure to process performance through the "trinity" innovation of static screen separation system, turbocharged discharge structure, and high-energy density chamber design.
###2、 Industrial Demonstration of Performance Doubling
On a production line in Jiangsu with an annual output of 20000 tons of suspension concentrate, the DF-100 bead mill has demonstrated astonishing efficiency advantages. Compared to commonly used equipment in the industry:
-Single machine production capacity, increased by 220% compared to ordinary equipment
-Energy consumption level significantly reduced, with an energy-saving rate of 40%
-Particle size control, batch stability of D90 ≤ 2 μ m reaches 98.7%
-7 years of continuous operation, with no malfunctions or repairs.
###3、 The driving force behind industry transformation
With the development of water-based and nano based pesticide formulations, Rucca is promoting the research and development of the third generation of intelligent bead mills. The DF-MAX series in the experimental phase has achieved:
-Intelligent system control: reducing manual errors
-Adaptive Grinding System: Automatically adjust parameters based on material rheological properties
-Nano level processing capability: achieve particle size of suspension agent below 200nm
At present, Rucca Equipment has served nearly a hundred pesticide companies including Syngenta, Yangnong Chemical, Hailier, etc. In overseas markets such as Southeast Asia and South America, Chinese pharmaceutical companies using Rucca equipment are gradually breaking the technological monopoly of multinational corporations. From equipment suppliers to process innovation partners, Rucca is redefining the production paradigm of pesticide suspensions. Under the dual drive of stricter environmental regulations and upgraded formulations, this value creation centered on technological innovation is helping Chinese pesticide companies gain new advantages in global market competition. For formulation companies that pursue production efficiency and product quality, choosing to cooperate with Rucca is not only about purchasing equipment, but also acquiring future oriented production capabilities.
